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Sidney:(937) 658-9412
Brookville (Dayton):(937) 991-3050

Mack Engine Service & Repair

Expert diagnostics, maintenance, and repair for all Mack diesel engines at our Sidney and Brookville, Ohio locations

About Mack Trucks, Inc.

Mack Trucks manufactures heavy-duty diesel engines built for the toughest applications. Known for durability and reliability, Mack engines feature innovative technology and are specifically designed for vocational and construction applications.

Headquarters:

Greensboro, North Carolina, USA

Founded:

1900

Specialties:

MP Series EnginesVocational ApplicationsmDRIVE TransmissionConstruction Trucks

Mack Engine Models We Service

MP8

Displacement:13L
Power:415-505 HP
Torque:1560-1860 lb-ft
Years:2007-present

Applications:

  • Highway
  • Heavy haul
  • Vocational

MP7

Displacement:11L
Power:325-425 HP
Torque:1200-1560 lb-ft
Years:2007-present

Applications:

  • Regional
  • Vocational
  • Construction

MP8-TC

Displacement:13L
Power:415-445 HP
Torque:1560-1710 lb-ft
Years:2017-present

Applications:

  • Fuel economy focused
  • Long haul

MP10

Displacement:16L
Power:515-605 HP
Torque:1920-2060 lb-ft
Years:2007-2017

Applications:

  • Severe duty
  • Heavy haul

Common Mack Fault Codes

P1211

Injector Control Pressure Above/Below Desired

Symptoms:

  • Rough idle
  • Hard starting
  • Power loss

Possible Causes:

  • Injector failure
  • High pressure pump issue
  • Fuel quality

P2463

DPF Restriction - Soot Accumulation

Symptoms:

  • Frequent regenerations
  • Reduced power
  • Poor fuel economy

Possible Causes:

  • Driving conditions
  • Failed regenerations
  • Engine issues

P207F

DEF Quality Poor

Symptoms:

  • DEF warning
  • Engine derate pending
  • Increased consumption

Possible Causes:

  • Contaminated DEF
  • Old DEF
  • Sensor malfunction

P0402

EGR Flow Excessive

Symptoms:

  • Black smoke
  • Rough running
  • Intake fouling

Possible Causes:

  • EGR valve stuck open
  • Control issue
  • Sensor fault

Experiencing a fault code? Our certified technicians can diagnose and repair any Mack engine issue.

Get Diagnostic Help

Mack Maintenance Schedule

Oil & Filter Change

Every 35,000-50,000 miles

Use Mack EO-O Premium Plus approved oil

Critical

Fuel Filter Service

Every 35,000-50,000 miles

Replace both primary and secondary filters

Critical

Overhead Adjustment

Every 150,000-200,000 miles

Adjust valves and injectors for optimal performance

Critical

DPF Maintenance

Every 300,000-400,000 miles

Professional ash removal and inspection

Recommended

Coolant Service

Every 300,000 miles

Flush and refill with Mack approved ELC

Critical

mDRIVE Service

Every 500,000 miles

Transmission fluid and filter replacement

Recommended

Mack Emission Systems

DPF System

Mack DPF with ClearTech One aftertreatment

Maintenance Tips:

  • Complete all requested regenerations
  • Use approved low-ash oil
  • Minimize idle time
  • Schedule regular cleanings

Common Issues:

  • Blocked filter face
  • Sensor malfunctions
  • Incomplete regens
  • Ash accumulation

SCR System

Mack SCR system with optimized DEF usage

Maintenance Tips:

  • Maintain DEF quality
  • Service dosing module
  • Check for crystallization
  • Monitor efficiency

Common Issues:

  • Dosing valve failures
  • DEF pump issues
  • Catalyst degradation
  • NOx sensor problems

DEF System

DEF system with heated components for all climates

Maintenance Tips:

  • Use certified DEF only
  • Check heater function
  • Replace filter regularly
  • Prevent contamination

Common Issues:

  • Heater failures
  • Pump malfunctions
  • Sensor errors
  • Line crystallization

EGR System

High-efficiency cooled EGR system

Maintenance Tips:

  • Clean EGR cooler
  • Check valve operation
  • Monitor delta pressure
  • Inspect for leaks

Common Issues:

  • Cooler plugging
  • Valve carbon buildup
  • Coolant leaks
  • Sensor failures

Expert Mack Engine Service at Two Convenient Locations

With over 15 years of experience, Wayne Truck & Trailer is your trusted partner for all Mack engine repairs and maintenance.

Sidney Location

2151 S Vandemark Rd

Sidney, OH 45365

Call (937) 658-9412

Brookville Location

6455 Brookville Salem Rd

Brookville, OH 45309

Call (937) 991-3050

Serving Sidney, Brookville, Dayton, Piqua, Troy, Bellefontaine, and surrounding areas