Truck Frame Repair Cost Guide 2025
Complete pricing breakdown for frame repairs and replacements. Get accurate estimates for your truck frame service needs.
Frame Repair Service Costs
| Service | Price Range | Timeframe | Description |
|---|---|---|---|
| Frame Crack Welding | $500 - $2,500 | Same day | Minor to moderate crack repairs |
| Frame Straightening | $1,500 - $5,000 | 1-2 days | Bent or twisted frame correction |
| Frame Rust Repair | $1,000 - $4,000 | 1-3 days | Rust removal and prevention |
| Frame Reinforcement | $1,500 - $3,500 | 1-2 days | Strengthening weak sections |
| Cross Member Repair | $800 - $2,500 | Same day | Single cross member replacement |
| Emergency Mobile Welding | $750 - $2,500 | 2-4 hours | On-site emergency repairs |
Frame Replacement Costs
| Service | Price Range | Timeframe | Description |
|---|---|---|---|
| Complete Frame Replacement | $15,000 - $30,000+ | 3-5 days | Full frame swap, all inclusive |
| Single Rail Replacement | $8,000 - $15,000 | 2-3 days | One frame rail only |
| Partial Frame Section | $3,000 - $8,000 | 1-2 days | Localized frame section |
Factors Affecting Frame Repair Costs
Frame MaterialHigh Impact
Steel type and thickness significantly affect cost
Damage ExtentHigh Impact
More extensive damage requires more labor and materials
Truck ModelMedium Impact
Some models require specialized procedures
Equipment InstalledMedium Impact
May need removal/reinstallation of components
LocationLow-Medium Impact
Mobile service adds travel costs
UrgencyLow-Medium Impact
Emergency service commands premium rates
When to Repair vs Replace Your Frame
Consider Repair When:
- ✓Damage is localized to specific areas
- ✓Frame retains 70%+ structural integrity
- ✓Repair cost is under 40% of replacement
- ✓No previous major frame repairs
- ✓Truck is less than 10 years old
Consider Replacement When:
- ✗Multiple areas of severe damage
- ✗Frame twist exceeds 1 inch
- ✗Extensive rust throughout frame
- ✗Previous repairs have failed
- ✗Insurance total loss situation
Insurance Coverage for Frame Repairs
What Insurance Typically Covers:
- • Collision damage frame repairs
- • Frame replacement after major accidents
- • Associated labor and parts costs
- • Diminished value claims (in some cases)
What's Usually NOT Covered:
- • Rust damage (unless comprehensive coverage)
- • Wear and tear repairs
- • Modifications or upgrades
- • Deductible amounts
We work directly with all major insurance companies and can help with your claim.
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